Emily Gallery 5 - June 2006

This is the rudder shaft detail.  The inner and outer tubes form a rust proof bushing.  A steel rod runs through the inner tube with the rudder and steering arm attached to it.
The rudder.  Nothing fancy here.  This is a piece cut from an electrical box.
Wing saddle template printed from CAD drawing.  incidence is 3º positive relative to stab and as close to scale as I could determine.  Mounting is conventional dowels and bolts.
Flap detail.  Servo is in the engine bay.  The horn can be seen near the top of the flap.  Maximum deflection for now is 30 º.
Jig for marking cowls.
Trial assembly.  Target weight 30 pounds.  I think it was about 26 at this point.
Throttle servo mounting.
Engine bay with flap servo.  I used foam that doesn't take up water. Although it doesn't adsorb vibration like latex foam does it seems to do the job.
Primed with latex primer from the furniture finishing shop - Chemcraft Sadolin.  This sands reasonably easily although not as well as the stinking lacquer based product.
CIL flat exterior latex house paint.  I was calling this an official IJN (Imperial Japanese Navy) colour as the paint shop matched it up for me.  My wife came in while I was spraying and said, "Oh, you're painting it army green".  Whatever.... :-)
 
Frisket mask for the Hinamarus (Rising Suns) being cut with a homemade compass.  The eccentric pin on the right is a carpenter's trammel point.  It allows fine adjustment by rotating it.  I used a water based poly u to seal the dges.  It worked reasonably well if not perfect.  Thinned tole paint was used for the red.
Cheaping out on the details.
The T-31 is film.  I gave up on the yellow tole paint.  It was unworkable.  The white circle behind the hinamaru was sprayed first and then a smaller mask applied for the red.  Initially I was going to vac form clear parts but got impatient.
 
 
At this point all has been sprayed with clear two part poly u in matte finish with exterior catalyst.  This is the Lucido brand from Chemcraft.  I did this outdoors and even then the stink from the outguessing once the stuff was brought inside was pretty potent.
Engine run up.  There is a video of it here. Four x OS52s.
Balancing at at 25% MAC the junk on the nose weighs about 1 ¾ pounds.  Without the ballast the plane at this stage weighs 29½ pounds giving a finished weight of 31¼.  On 11.8 square feet of wing, loading is 42 ounces/sf.  Fuse length is ~96"' and span 124".
Two five cell (the wire runs are very long) 2100 packs are in the box up front.  A separate harness will be used for each. The green thing is a Velcro strap to pull the packs out.  They and the ballast are retained by a push rod bolted to the tray. Elevator servos are outboard, rudder is in the middle.  There are 8 servos in the wing - 4 throttle ;2 flap ,2 aileron.  Barely visible is a plastic shroud over the servos to keep the tangle of leads from the wing out of them and to deflect water- which I hope won't get in. ;-).  The receiver will be mounted upside down under the tray.
Not much longer to see if it floats.